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Monostage Liquid Centrifugal Contactors

Liquid - liquid extraction, is a process that allows the separation of two or more components due to their unequal solubilities in two immiscible liquid phases. A feed solution initially containing one or more solutes is thoroughly mixed with an immiscible solvent having a different density. The mixing provides a large interfacial area so that efficient mass transfer of the desired solute can occur between the two immiscible liquids. The liquid-liquid dispersion created during the mixing is then separated by centrifugal force depending upon the type of extractor selected. The mixing and separation steps constitute one stage of extraction. All of our extractors are stage-wise contactors rather than differential contactors. The solvent is chosen to selectively extract certain components from the feed solution. Depending upon the selectivity of the solvent and the amount of mass transfer required to achieve the desired solute recovery, several stages of extraction may be required.
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PRINCIPLE OF OPERATION


Liquid liquid extraction consists in transferring one (or more) solute(s) contained in a feed solution to another immiscible liquid (solvent). The solvent that is enriched in solute(s) is called extract. The feed solution that is depleted in solute(s) is called raffinate.


Main features:

High extraction capacity in compact equipment.

Very low liquid residence time inside machine. 

Rapid operational equilibrium without entrainment of one phase in the other, --facilitating batch operation. 

High throughput.

Chemical and hydraulic equilibrium achieved rapidly. 

Compact installation. 

Efficient phase separation.


Main application:

Oil and Gas Production:(Solids Control、Slop Oils、Crude Dehydration、Crude Desalting、Produced Water Treatment、Drain Water Deoiling、Cleaning Diesel Fuel Oil、Cleaning of Crude Fuel Oil、Acid Flowback)

Chemical and Pharmaceutical:(Liquid-Liquid decants、Real Time Separation of Two Phase Condensates、Washing Organics、Liquid - Liquid Extraction)

Mining and Metals Recovery:(Multi-stage solvent Extractions、De-entrainment of Phases、Rapid Decants)

Environmental:(Bilge water/oil separation、Oil Spill Clean-up、Oil Separations from aqueous wastes、Groundwater separations and extraction)

Food:(Food oils separation/washing、Flavors and essential oils extraction)

Printing:(Waste Oil Recovery from Blanket Wash)



TECHNOLOGY:

One stage of a mixer-settler is comprised of two zones:

Mixer: a mixing chamber where a mechanical agitator brings in intimate contact the feed solution and the solvent to carry out the transfer of solute(s). The mechanical agitator is equipped with a motor which drives a mixing and pumping turbine. This turbine draws the two phases from the settlers of the adjacent stages, mixes them, and transfers this emulsion to the associated settler.

Settler: a settling chamber where the two phases separate by static decantation. Coalescence plates facilitate the separation of the emulsion into two phases (heavy and light). The two phases then pass to continuous stages by overflowing the light phase and heavy phase weirs. The height of the heavy phase weir can be adjusted in order to position the heavy/light interphase in the settling chamber based on the density of each one of the phases.



  project

Type no.

Drum diameter mm

processing

L/h

Operating power

kW

Import/export

mm

Base area mm

highly

mm

The quality of

kg

 CTX30-N

30

0.520

0.05

15

340×280

760

35

 CTX50-N

50

2120

0.08-0.1

15

340×280

760

50

CTX150-N

150

1001000

0.5-1.0

25

500×500

1150

300

CTX250-N

250

10003000

1.5-2.0

50

725×725

1730

800

CTX350-N

350

30008000

2.0-4.0

80

910×910

2120

1000

CTX450-N

450

800015000

4.5-7.0

80

1100×1100

2250

1400

CTX550-N

550

1200030000

7.0-10.0

100

1300×1300

2750

2000

CTX650-N

650

2500040000

11.0-15.0

125

1600×1600

3200

2500

CTX800-N

800

4000070000

15.0-20.0

150

1800×1800

3500

3500

CTX1000-N

1000

60000100000

22.0-28.0

150

2000×2000

3800

5000


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